T30 type CNC hydraulic turret punching machine

Basic Info.

Model NO.
T30(1250x4000mm)

Power Source
Hydraulic Pressure

Precision
High Precision

Certification
GS, CE, ISO 9001

Condition
New

max thickness
6.35mm

max dia
88.9mm

Transport Package
Veneer Case or Steel Pallet

Specification
worktable: 1250x4000mm

Trademark
HYMT

Origin
China

HS Code
8462991000

Production Capacity
50 Units/Month

Product Description

Specifications
1. Nominal force                           KN           300
2. Workpiece size                          mm           1250×4000
Max workpiece weight                   Kg           156
4. Max workpiece thickness                  mm          6.35
5. Max punch diameter                      mm           Ф88.9
6. Number of stations                                     30
Working accuracy                      mm           ±0.1
Max. hit speed                         HPM         600
Workpiece traveling speed               m/min         106
Turret speed                      r/min          30
Frame construction                              O-shape frame structure
Throat depth                      mm          1275
Number of control axis                           4 axes (X, Y, T, C)
Max rotary station punching diameter  mm          Ф88.9
Repeatability                   mm          0.02 
Lubrication device                              Available  
Number of clamp                               2
Clamp type                                    Pneumatic type  
Heat treatment of the frame                       Annealing
Tool type                                      Long guide sleeve type
                                                     (AMADA)
Turret construction                             Thick turret
Power capacity                       KW      25  
Air pressure                         Mpa      0.55 
Machine dimension (L*W*H)           mm      7100*2700*2100
 
2. Machine Feature
1. Advanced and reliable hydraulic drive system can select stroke automatically corresponding to different thickness of metal sheet and is convenient to realize special process of louver, blanking, etc. The punch is equipped with auto hydraulic overload protection device, and guarantees consistent pressing force for quality products. 
2.  The punch is of FANUC 0iP control system.
3.  Index stations are of worm wheel structure with max. punching diameter of Ф88.9. 
4.  Dual turret is of long insert structure ensuring coaxiality of the punch and die, which gives long life to the tool and turret.
5.  Imported pneumatic and hydraulic components guarantee reliability of the machine.
Imported ballscrews with long travel, and linear guideways ensure transmission precision.
The worktable with hard brush and steel ball reduces noise and shock of the machine, and protects surface of the work piece.                                        
The machine is straight-side frame, which is annealed for eliminating inner stress.
The clamps with auto protection function, in the protective zone, only excise movement without punching action for continuous operation.    
10.Centralized lubrication device provides lubricant oil to the desired points to reduce friction of pairing elements for long machine life.
11.Tool station layout consists of A,B,C,D, which is convenient for the customer and save the tool cost.
12.Common requirement is for site foundation preparation and machine installation is simple.
 
3.Main Imported Components List   

No. Description Specification Quantity Manufacturer
1 CNC control FANUC OI PC 1 set Japanese FANUC
2 Servo motor   1set Japanese FANUC
3 H+L card HS3 1 German HYDRAULIC
4 Power switch VCF-3 1 Schneider
5 USP 6EP1436-3BA00 1 German SIEMENS
6 Emergency stop XB2BS542C 1 Schneider
7 Flat button XB2BA31C 4 Schneider
8 Flat button XB2BA11C 2 Schneider
9 Select switch XB2BG21C 1 Schneider
10 Select switch XB2BD33C 1 Schneider
11 Proximity switch Bi2-EG08-AP6X 1 TURCK
12 Proximity switch Bi2-M12-RP6X 2 TURCK
13 Feeler ZB2BE102C 1 For emergency stop, Schneider
14 16-core shielded cable 16×0.25 30m Germany
15 Hydraulic system               HKL/30T 1 German H+L
16 Hydraulic connector                                        1 EATON US
                                                        1 EATON US
                                                  2 EATON US
17 Ballscrew                        R40-25B1-PFDW-1588-1750-0.012 1 HIWIN
    R40-25B1-PFDW-1588-1750-0.012                 1 HIWIN
18 Linear guideway HGW25CA2R2260ZAP                            2 HIWIN
    LGW35CA2R2120ZAP       2 HIWIN
19 Coupling ROTEX GS 24/28 98SHA-GS 2.0-                     
φ19×30 2.0-φ20×30                                                              
1 German KTR
 
    ROTEX GS 14 98SHA-GS1.0-
φ10×11 2.0-φ14×11 
2 German KTR
    ROTEX GS 14 98SHA-GS1.0-
φ14×11 1.0-φ14×11 
2 German KTR
    ROTEX GS 14 98SHA-GS1.0-
φ14×11 1.0-φ14×11 
4 German KTR
    ROTEX GS28/38 98SHA-GS2.5-                             
φ38×35/2.5-φ35×35
1 German KTR
 
20 Bearing(ballscrew)                                              7205B/DB  8 Japanese NSK
21 Bearing (turret)                   33220,33117                            4 French TIM
22 Bearing (index station)                                  71902C   16 Japanese NSK
23 Oil seal                            10×17×3                         4 SOG
24   15×21×3                                         4 SOG
    20×26×4                                        4 SOG
    30×40×4                                      11 SOG
    35×45×4                                        9 SOG
    38×48×4                                       2 SOG
25 Pneumatic cylinder                                        KCDQ2B80-30D-A93L 2 Korean ARK
                                KMDBF50-50-A54K 2 Korean ARK
    CDQ2KB32-30D-73L                                 2 Japanese SMC
    KCDQ2B25-40DM-A73K 2 Korean ARK
26 Restrictor AS1201F-M5-06 4 Japanese SMC
    AS3201F-02-06S 2 Japanese SMC
    AS2201F-03-06S 2 Japaness SMC
27 Connector                                            PC0602     2 Korean SANG-A
    PC06M5                                         2 Korean SANG-A
    PC1002                                         1 Korean SANG-A
    PL1003                                          2 Korean SANG-A
    PUT06                                          7 Korean SANG-A
    KQL06-03S                                         2 Japanese SMC
28 Floating connector    JB80-16-200                    2 Japanese SMC
29 Tri-piece                                     AC30A-03D   1 Japanese SMC
30 Air pressure meter                                           GP46-10-01L5 1 Japanese SMC
31 Bus board                                            SS5Y5-41-05-C6 1 Japanese SMC
32 Solenoid valve                                          SY5140-5D              5 Japanese SMC
33 Silencer            AN203-02                                                                                  4 Japanese SMC 
34 Multi-clamp TM-06    6 Japanese SMC
                                  TM-10         1 Japanese SMC
35 Plug                                                                                  KQ2P-06   1 Japanese SMC   

 
4. FAUNC OiP Control System          
1. System configuration              
Step punch function, graphic function, applicable program and data of CNC memory and definition 0.1μm.                
Simple international G code for operation.                             
Standard RS232 interface with the PC.                                 
Advanced AC servo system and servo motor modular design for easy maintenance.
Outstanding MMC dialogue function between the machine and operator.         
Color TFT 10.4″display.                                               
Programming on line and background programming.                          
h)  Distance diagnosis function.                                             
                                                                        
2. System functions                                                         
    a.  Linear axis: X-axis, Y-axis; Rotary axis: T-axis, C-axis.                     
Self-diagnosis function.                                          
International G code programming.                                  
Soft limit protection function and repositioning function.                
Pitch compensation function and reverse gap compensation function.      
Different operation modes such as Auto, Manual, Semi-auto, etc.         
Clamp protection function.                                             
Parameter programming function and subroutine recall function.
Quick positioning function.                                  
Various M function and other supporting function.   
Absolute, incremental programming; conditional and non-conditional skip function.
Warning indication for overload, overflowing, over-travel and various mechanical and electronic faults.
The control system is special for CNC turret punch.
 
5. Supply Range
One set of CNC turret punch (include 24 pair of Chinese standard tools). 
Accessories with the machine:

1 Foundation iron block 240×240 6
2 Adjusting bolts M42×2 6 pairs
3 Foot pedal YDTF-11 1

   
3.  Tools for machine installation and maintenance

1 Phillips screwdriver  
2 In-line screwdriver   1
3 Socket hexagon spanner 1.5-14 1 set
 4 Open spanner 5.5-24 1 set
5 Adjustable wrench 12″ 1

  
 4.  Spare parts with the machine:

1 Steel ball/Brush   100 each
2 Toothed plate of clamp   1 pair

 
    5.  Documents with the machine:

1 Packing list 1  
2 Quality certificate 1  
3 Instruction manual (mechanical) 1  
4 Instruction manual (electrical) 1  
5 Foundation drawing 1 set Delivered to the user upon the contract takes into effect.
6 Electrical diagrams 1 set  
7 System documents 1 set  
8 Parameters disk 1  
9 Auto programming software 1  

 
6. 32- Station Layout

Station type Dimension range Quantity
A ф3 – ф12.7 10
B ф12.7 – ф31.75 14
C ф31.75 – ф50.8 2
D ф50.8 – ф88.9 (index station) 2
D ф50.8 – ф88.9 2

 
7. Environment Conditions for the Machine
Power: 380V ± 10%, 50HZ
Temperature: 5 – 40ºC (for machine operation)
   3.  Relative Humidity: 20 – 80%RH
   4.  Keep this machine away from a strong shock source and electromagnetic source.
   5.  Free from harmful and corrosive gas and dust.

 
Our services:
1.Standardization of Service "212"
2: response in 2 hours
1: provide solution in 1 day
2: solve complaint in 2 days
2.Installation Service
Installation Services are available with all HYMT machines. We dispatch technician to customer’s 
factory for installation and preoperation of machines.
3.Training Service
Our technician is available to your factory and offer training of how to use our machines. As well, you
 may send your technician to our company to learn how to operate machines.
4.Quality Guarantee
We guarantee the quality of machine (e.g. processing speed and working performance is the same as the data of samples making). We sign the agreement with detailed technical data.
We arrange final test before shipment. We run the machine for a few days, and then use customer’s materials for test. After making sure machine is the best performance, then make shipments.