New Design Vacuum Thermoforming Machine (MT105/120)

Basic Info.

Model NO.
MT105/120

Turn Key Project
We Can Support You Turn Key Project From a to Z

Production Efficiency
3-5 Second/Mould

Technic
New Technic Make It Easy to Operate

Capacity
Stand Capcity and Customized

Customised
Yes, We Can According to Customer Requirement

Heating Element
Easy to Replace

Electric Components
Famous Brand Like Siemens etc.

Hydrulic Station
Saperate with The Machine

Gurantee
One Year From Start up

Forming Area
1100X1400mm

Transport Package
Stand Export Packing

Specification
3×40′′ containers

Trademark
Melite

Origin
China

HS Code
84772090

Production Capacity
15 Lines Per Year

Product Description

New Design Vacuum Thermoforming Machine (MT105/120)
Melite work in Automatic PS Foam Container Production Line for 15 years.
And 90% of our machines are exporting to aboard; we are the only supplier in China who has enough experience for Turnkey Project of Automatic PS Foam Container Production Line
If you are new in this field, we can provide you raw material, machinery, technology, formulation and so on. We believe that customers are our family member, both winning that is successful business.
In Africa, we have machines work in Egypt, Nigeria, The Republic of South Africa, Benin, and Mozambique and so on. In Egypt we have good customers like EGY Foam, EL Masria Foam and so on.

Automatic PS Foam Food Container Making Machine include 3 sets of Machines:  
A. MT105/120 PS Foam Sheet Extruder 
B. MTFA-1050×1250 Fully Automatic Vacuum Forming Machine with Robit Arm(New Design)
C. Recycling Machine Unit include Crusher

Work Flow                                 
Fully Automatic Vacuum Forming and Cutting Off Integration Machine is an all-powerful thermoforming machine with integrating vacuum forming and cutting off at the same time, it can be used for processing all kinds of plastic sheet. This machine adopts computer digital forming system, PLC mechanical and electronic integration self-control and touch screen control working programme.it is easy to operate and has highly production ef1idency.lt has the features of dep6ndable stability large forming area. fast speed forming and highly automation. This machine can produce PS foam food container, foam tray. burger box, egg tray and so on.

PS Foam Sheet Extrusion Line                         

PS Foam Sheet Extruder uses a tandem screw technology to produce fine-block cell-structured extruded polystyrene foam sheet with high strength and a pearl and even surface, in a continuous oil, from polystyrene injection an eco-friendly blowing gas and additives. It has a user-friendly operating system with inverter-controlled driving, digital temperature control and so on, from this machine you can get the PS Foam sheet by rolls, the PS Foam Sheet can be used for food container, tray, plate and packing etc.

 

Components MT75/90 MT105/120 MT-115/130
A. Mixer  
Hopper Capacity 300-500kg/ hopper (controlled by time relay) 300-500kg/ hopper (controlled by time relay) 300-500kg/ hopper (controlled by time relay)
Motor 1 set, 4-pole, 3kw 1 set, 4-pole, 3kw 1 set, 4-pole, 3kw
B. Automatic Feeding System
Automatic Self-control System
Motor 1 set, 6-pole, 1.1kw 1 set, 6-pole, 1.1kw 1 set, 6-pole, 1.1kw
C. NO.1 Extruder      
Screw Diameter Φ75mm Φ105mm Φ115mm
L/D               30:1 30:1 33:1
Screw Material 38CrMoAlA adopt Nitrogenous treatment 38CrMoAlA adopt Nitrogenous treatment 38CrMoAlA adopt Nitrogenous treatment
Heating zones 6 zones 6 zones 6 zones
D. NO.2 extruder
Screw Diameter. Φ90mm Φ120mm Φ130mm
L/D  32:1 32:1 32:1
Material 38CrMoAlA adopt Nitrogenous treatment 38CrMoAlA adopt Nitrogenous treatment 38CrMoAlA adopt Nitrogenous treatment
Heating zones   6 zones 6 zones 8 zones
Pressure gauge   1pc 1pc 1pc
E. Cooling System  
Hollowness water circulation cooling 1 set, as the dimensions by the customers 1 set, as the dimensions by the customers 1 set, as the dimensions by the customers
F. Hauling-off System  
Rubber Roller 3 pcs, (according customer’s requirement) 3 pcs, (according customer’s requirement) 3 pcs, (according customer’s requirement)
Traction Speed 3-31m/min 3-31m/min 3-31m/min
Motor 1x 4-pole, 3 kw (controlled by frequency changer) 1x 4-pole, 3 kw (controlled by frequency changer) 1x 4-pole, 3kw (controlled by frequency changer)
G. Winding Device      
Winding Pneumatic Shaft 2 pcs (according customer’s requirement) 2 pcs (according customer’s requirement) 2 pcs (according customer’s requirement)
Torque motor   2sets 2sets 2sets
H. Die Material      
Installation Power   200kw 200kw 245kw
Central height 1000mm 1000mm 1000mm
I. Weight   6 T 8 T 13.5T

PS Foam Food Container Forming Machine          

PS foam fast food box vacuum forming machine is an all-powerful thermal forming machine with integration od vacuum forming, press forming and synthetical forming. It can be used for processing many kinds of plastic sheet. The machine adopts digital system, fully automatic PLC mechanical and electronic integration control, touch screen to control the working program me. It is easy to operate and of high efficiency. It features reliable stability, large forming area, fast speed, highly automation and economic on manpower.

Parameter Unit MT-640*850 MT-1100*1250
Forming area mm 640*850 1040*1250
Cutting of height mm 160 160
Production efficiency s/die 3-8 3-8
Installed dimension m 11*3.5*2.5 15*5*2.5
Installation power kw 100 180
Power supply 3phase 380V 50Hz
3phase 220V 60Hz

Recycling machine       
Recycling machine can process PS/PE/PP material and it is mainly used to recycle the high foam polystyrene and high foam polystyrene products. It is the ideal equipment to recycle the waste materials. It features compact structure and easy operation.

 

Parameter Unit MT-150/120
Cutting off area mm φ150mm
Cutting off height mm φ120mm
Cutting speed kw 42kw
Installed power m 6*3*1.5
Cool water pressure T 4-5T/24h
Installation dimension T 2.5T
Power supply 3phase 380V 50Hz
3phase 220V 60Hz

Our Advantages        

A. Machine advantage:
In order to assure the reliability of the equipment operation,the main electric components adopt:German Siemens frequency exchanger, Japanese Mitsubishi PLC, Japanese Omron servo motor, Japan RKC temperature control etc.
the operation of the equipment is more humanizing, handle easily and simple to operate. The frame structure of our machines are magnificent strong and adopts superior materials to ensure the stability of equipment operation.
The operation of the equipment is more humanizing, handle easily and simple to operate.Especially our Fully Automatic Vacuum forming machine,only need 2 workers,you can reach your goal. 
As the professional Plastic machine manufacturer, we keep pace with time, and keep the technical research.

B. Services Advantage:
We are professional in providing TURN-KEY project, from raw material,formulation,machineries to finished products,until now we have many sucessful turn-key project all over the world,like Nigeria,Egpty,
Vietnamese,Pakistan,Mozambique and so on.

As a machine user,you will pay more attention to the after-sales services, in order to serve our customers,we provide 24 hours on-line after-sales services to save our customers’ time.

Trouble Shooting       
If the sheet has wave, how to solve the problem?
Please check the gas volume in, check the temperature, check the cooling water system.

Could be the LNG worked as foam agent instead of the butane gas.
Yes, but it’s much be in liquid station, and the purity will be higher. 

 FAQs          

  • We are new in this field, how can we set up a factory?
    Dear, don’t worry, we did many turn-key project from 2008 until now, we have enough experience for helping you setting up a new factory, and we can provide the raw material (GPPS, HIPS, mast batch and so on), formulations, machines, and your factory design & layout, and we will arrange our engineers go to your factory for installation and training, you have Melite Team, take it easy, we are at your services all the time.
  • When your engineers are in our factory, everything is going on well, after they leave our factory, our workers cannot operate the machines, what shall we do?
    Firstly, we will let our 24 hours on-line services team to help you check which kind of problem you meet, if we cannot solve the problem online, we will arrange our engineer fly to your site to solve your problem ASAP, your problem is our problem, Melite and you are together like a family forever.
  • Do your company need agent overseas?
    Yes, dear, you can contact us if you want to be.
  • Where is your factory located? How can I visit there?
    Our factory is located in Yantai city, Shandong province, you can fly to Yantai or Qingdao airport, Yantai airport is nearer than Qingdao airport.When you confirm flight No. and time, please feel free to contact us, then we will pick up you on time.
  •  What should we prepare except material?
    You should prepare workshop, water line, electric line, compress air. We can supply workshop layout drawing according to your workshop
  • Can you make machine upon our requirement?
    It is no problem, we can make machine according to your requirement, such as part brand, machine color, labels, moulds, etc.
  • How many countries have your machine been installed?
    In Africa, we have machines work in Egypt, Nigeria, The Republic of South Africa, Benin, and Mozambique and so on. With our customers support, we were successfully set up more than 60 lines all over the world.
  • How do you after-sale service word if the product got damaged?
    In the guarantee time 12 months, our general after-sale service is changing the damaged parts for the customers, but if the damage can be repaired by slight cost, we would wait for the customer’s bill for the fix cost and refund this part of cost.(note: vulnerable part do not include)
  • Will you Test machine before placing order?
    We will make the machine running during your visiting to check the working condition. And there is some client who bought our machine in our city, We will take you to their factory to check all working flow.
  • Will you conduct training for our staff here?
    Yes, we will arrange our professional engineers to install and test machine and train the buyer’s engineers.
  • Machine adjustment and installation
    We can send technicians go to customers’ country for machine adjustment and installation.
  •  How can you send the equipments to my country?
    We can arrange shipment to the destination port for you, as we have cooperated with experienced forwarding agents. We can quote you competitive freight cost.

For More information pls contact:
Hannah Cao
Sales Manager

Mobile:+86-15253509845