Paper machine process flow:
The paper machine adopts air-cushion headbox, the forming part is formed by three-layer wire, the press section adopts three vacuum suction devices, one vacuum press roll and two jumbo rolls, and adopts hydraulic pressurization system. The drying section adopts single-tooth box transmission and square box type frame. The paper machine uses a semi-closed hood and an all-digital inverter control system
Headbox( 3 sets)—three-layer wire—-one vacuum suction move—-one vacuum suction roll—-one vacuum suction move—-one double blanket jumbo roll press—-one vacuum suction move—-one double blanket jumbo roll press— 1 set of φ1500 chrome coated paper leading dryer cylinder—-8 set of φ1500 UNO roll and 44 sets of φ1800 dryer cylinder. The arrangement form(1+3+3UNO+3+3UNO+8+8+8+sizing machine+1+3+2UNO+10 including 14 sets of chrome coated dryer cylinders)—-calender machine—–B/M—total automatic roll storage type rolling machine.
|1. Raw Material:||Waste Paper, Wood Pulp, Carton Paper|
|2. Product Variety:||Kraft paper|
|3. Paper Width:||4800mm|
|4. Quantitative:||80-220g / m2|
|5. Production Capacity:||500T/D(24hours)|
|6. Design Speed:||500m/ min|
|7. Working Speed:||420-500m / min|
|8. Rail Gauge:||5600mm|
|9. Transmission way:||AC variable frequency, section drive|
Headbox, by controlling the gas pressure inside the headbox to control and stabilize the pulping pressure head.
Fourdrinier wire, the main components: breast roll, forming plate, dehydration board, vacuum box, vacuum couch roll, wire-driving rollers, wire-guiding roll and rack, etc, and equipped with a piece of forming wire.
It is divided into 1st press, 2nd press. 1st press is the press with large diameter roll with a vacuum suction roller, equipped with two coating metal rollers, and with upper felt and lower felt; 2nd press is large diameter roll, equipped with two coating metal rollers, and with upper felt and lower felt. 1st press, 2nd press are equipped with leading felt roller and felt suction box. 1st press, 2nd press pressurized way is oil hydraulic cylinder pressure.
Φ1800 dryer cylinder, group drive, each group with dryer wire, wire-guiding roll. Equipped with semi-enclosed gas hood.
Equipped with a surface chrome-plated metal roller, a coating metal roller. The surface sizing press machine pressurized way is corrugated tire pressure.
Φ1800 dryer cylinder, group drive, each group with dryer wire, carrier roll. Equipped with semi-enclosed hood.
Tighten Packaging, Detailed Checking:
—-24 hours phone, email, trade manager online services;
—-We will supply the detailed project report, detailed general drawing, detailed flow process design, detailed layout factory drawing for you until meet your requirement;
—-we welcome you to come to our paper making machine factory and paper mill factory to have a look and check;
—-We will tell you all the necessary cost when set up a paper mill factory;
—-We will answer you all the questions within 24 hours;
—-We will send you various quality paper samples made by our paper machine for free;
—-We can supply turn key-project service.
—-We will accompany you to check all the equipment made by us, and help you to make the plan of installation;
—-We will supply paper machine assembly drawing, the foundation and foundation load diagram, transmission diagram, formal installation drawing, use and installation instructions and a full set of technical data after signing the contract.
—-We will delivery the machine as soon as possible according to your requirement, within 50 days;
—-We will send rich practiced experience engineers to you to install and test the machine and train your worker for free;
—-We will give you one year guarantee time after the machine can run well;
—-After one year, we can guide and help you to maintain the machines;
—-Every 2 years, we can help to overhaul the complete machines for free;
—-We will send you spare part in lower price.
1. What kind of paper machine your factory produce?
Our factory mainly produce flowing machine:
A. Kraft paper machine which can produce carton box paper, corrugated paper, craft paper, testliner paper, carton board paper etc.
B. Culture paper machine which can produce white paper jumbo roll, include A4, A3 paper, copy paper, printing paper, newspaper, offset paper etc.
C. Toilet Paper Machine which can produce toilet paper, tissue paper jumbo roll
D. Paper processing machine. the jumbo roll paper can be processed all kinds of paper, such as , A4, A3paper, handkerchief paper, towel paper and kitchen using paper
2. Can you make paper mill design for us?
Yes, we have a technician team of 116 engineers and 12 experts with more than 20years experience.
3. How about your machine quality, we are worry about the quality?
FRD is a mature brand in china, more than 30 years manufacuturing experience of different kinds of paper machines. We strictly manufacture and manage according to ISO9001:2008 System, and can match all the CE standard or more strict standard. our paper machine is running well in more than 20 countries. we are gold supplier on alibaba already 5 years.
4. What should I have to know if I want to get the quotation?
a. What kind of raw material you will use(main important)
b. The capacity you want produce per day(main important)
c. The paper weight you require.
d. The paper width you require.
5. Your machine price is high, is there any discount?
We always provide high quality paper machines, we are paying more attention on oversea market, because of communication time after sales, and also it need very long time to send new parts. our paper machines have enough quality standard to make sure the machine can work more than the real warranty period. our marketing style is quality=price and price=quality, the price will be acceptable for our clients and durable for our machines. anyhow, when we will negotiate the price with each other during our meeting in factory, and get a good satisfaction.
6. Could your engineer can teach and train our workers and stay in our factory for long time?
Yes, we have 116 technical installation engineer team, they can train and teach your worker to operate paper machine, but you should pay them salary.