Good-Cost Grapefruit Processing Line Grapefruit Juice/Jam/Pulp Making Machine Comerical Factory Machine

Basic Info.

Model NO.
JP-GPL-0618

Capacity
100kg-10t Per Hour

Material
Stainless Steel 304/316

End-Products Package
Bottle, Pouch, Pet, Aseptic Bag etc.

End-Products Type
Juice, Oil, Essential

After-Sale Service
Engineers Available to Service Machine Overseas

Transport Package
Standard Export Package

Specification
to be determined after finalizing with customer

Trademark
SHJUMP

Origin
Shanghai, China

Production Capacity
20 Sets /Year

Product Description

General Introduction of the whole line:
 

Flowchart:

A. The process flow above based on the end products what customer need
B. We can get a high additional value by product—essential oil when we produce.

   
  **Knowledge about lemon oil:
                 Lemon oil comes from the peal of the lemon. It is used medicinally, for household products and as a           fragrance and flavoring. We usually extract lemon oil in a cold pressed method, which involves                         machinery that literally presses the oil from the lemon rinds.

      **Usage of lemon oil
         
        Lemon oil can be very beneficial to the circulatory system and aids with blood flow, reducing                      blood pressure and helping with nosebleeds. It can help bring down fever, helps relieve throat                          infections, bronchitis, asthma and flu.

                 It boosts the immune system and cleanses the body, improves the functions of the digestive                       system, and it is helpful with constipation, dyspepsia and cellulite.

                 Lemon oil soothes and relieves headaches and migraines and is helpful for rheumatism and                       arthritis. It is also used for clearing acne, cleaning greasy skin and hair, as well as removing dead                     skin cells, easing painful cold sores, mouth ulcers, herpes and insect bites.

It will be highly profitable to build a lemon processing plant with lemon oil extraction.Reach us for a proposal !

C. The capacity processing plant we can provide is from 10 ton to 2000 ton fresh fruit per day.

What products can we offer ? we offer all kinds of processing line for fruit treatment ! Machines to make the following products:
Fruit juice, syrup, pulp, puree, paste, concentrated juice , nectar, jam , jelly, marmalade , squashes etc.

Bottled fruit, dried fruit, fried fruits, crystallized fruit, pickled fruit etc.
Fruit extracts, fruit powder, pectin , essences, oil etc.
Fruit spirits, vinegar, etc
Fruit leather bar, fruit cake, and other fruit snacks etc.
 
Descriptions and Pictures for Key Machines for reference
(Machine list is customized based on your detailed requirement, please reach us for accurate information)
Key machines
Descriptions
 
Bucket Elevator
1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc.
2. Running stably with low noise, speed adjustable by transducer.
3. Anticorrosive bearings, double sides seal.
 
Air Blowing & Washing Machine
1 Used to wash fresh tomato, strawberry, mango, etc.
2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well.
3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.
   Crushing machine
used to crush the fruits into pieces and for further pulping
 
 

            Pre-heater

1. To inactivate enzyme and protect color of paste.
2. Auto temperature control and the out temperature are adjustable.
3. Multi-tubular structure with end cover
4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically.
 
 

    Belt press extractor

1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables.
2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains.
3. the extraction rate can be get 75-85%(based on raw material)
4. low investment and high efficiency
      

 
 
 
 
           Evaporator
1. Adjustable and contrllable direct contact heat treatment units.
2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence
time.
3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria
where a distributor ensures film formation on the inside surface of each tube.
4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid
are separated in a cyclone separator.
5. Efficient design of separators.
6. Multiple effect arrangement provides steam economy.
 
 
 
 
 

    Tube in tube sterilizer

1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated
water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors,
etc.
2. Incorporated Italian technology and conform to Euro-standard
3. Great heat exchange area, low energy consumption and easy maintenance
4. Adopt mirror welding tech and keep the smooth pipe joint
5. Auto backtrack if not enough sterilization
6. CIP and auto SIP available together with aseptic filler
7. Liquid level and temp controlled on real time
 
 

    Aseptic filling machine

1.Applicable to aluminum foil (Bag-in-drum&Bag-in-box)compound aseptic bag from 5L-220L.
2.Consisted of aseptic filling head,accurate electronic balance,PLC control system,steam barrier and protection system,operation
platform
3.Keep the filling chamber sterilized all the time by steam protection.
4.Full auto SIP and CIP available
Our Advantages
Only one !!
 
We are the unique supplier in China, and among the world. We have machinery manufacturing factory, and we have fruit juice manufacturing factory, and we have products trading company.
 
We are the only one to offer you:

full-line machines
+ machine running experience
+ factory management experience
+ product marketing experience
+ full-chain material supply
(fruit juice concentrate, packing material drums/aseptic bags/pouches etc, can making machine etc.)

 
Value- added service !
Layout design service We make accurate processing line layout design according to customer’s factory size; if required, we could make whole factory layout design.All pipelines , cables , connections will be calculated accurately.
Installation &Commissioning & Labor training service After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service. Our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
Pilot production and formula research We have our own lab with mini processing line. Before entering into manufacturing for your processing line , we can make pilot production in our lab and also we can offer formula research for you if required.
Design for versatilty Our design has good versatility to ensure one processing line with multiple functions, which is convenient for product modification when people’s consumption and eating habits change. The production line can effectively meet the needs of the production of multiple varieties of products;
 
Production Process
 
Company Profile
Our company specializes in manufacturing complete food&beverage processing line in China and we are keeping leadership position in the fruit&vegetable processing line for 30 years since 1986 when China introduce technique from Italy/German and start to manufacture.
 
During the past decades, we are keeping in long-term stable relationship with the first class institutes or universities in terms of technical research and development, technical innovation, human resource sharing and etc. Furthermore, we are devoted to absorb the world advanced technology all the time. We have already set up a friendly technical and business cooperation with FBR, Ing. Rossi, Bertuzzi, CFT from international giants in this area. By now, we have completed more than 330 whole processing line for domestic and overseas customers. Also many machinery have been accepted by Chalkis, Tunhe, Coca-cola, Pepsi and other branding companies.
 
We has independent intellectual property rights of several equipment, including: large vacuum evaporation concentrating equipment (1000L-60000L/H), large sterilization equipment (tube and tube in tube type 1T/H-8T/H),, aseptic filling equipment, and many advanced pre-treatment equipment for different fruits. Among them, the concentrated equipment for juice and jam, with its high performance and ultra-low temperature , has gained high reputation in this industry; And large tube-in-tube sterilization equipment have gain major breakthrough in energy saving, saving 30% energy compared with the industry standard, which has owned the national patent (Patent No.: ZL 201120565107.2); Various types of advanced juicing and pulping machines have been ranking first for continuous 7 years regarding their quality and sales volume.
 
All these should be attributed to our managing philosophy as following:
– Leading technology, individual solution
– Quality first, better price based on win-win principle
– Making friends with our customer prior to doing business
 
We are greatly willing to and strongly hopes to have a profitable cooperation with your valued company and wishes to contribute our wide knowledge, professional technologies and skilled technicians to the implementation of your project.
 
FAQ
 
Contact Us
To get more information of fruit production line, please feel free to contact our engineer for one-stop ordering process
 
Kind reminder to dear customer :
please kindly understand that the production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better:
 
1.What’s the estimated capacity? Namely,how many fruit will be processed hourly? 
2. What’s the final product you want to make?
3.Which kind of package you will use?
4.When and where you want to start this project?
5.Will this project be cost-oriented or quality-driven? 
(Note: if you are agent & trading company& or any middle role in the project, please clarify in your message for direct communication and mutual benefit )