Melite work in Automatic PS Foam Container Production Line for 15 years.
And 90% of our machines are exporting to aboard; we are the only supplier in China who has enough experience for Turnkey Project of Automatic PS Foam Container Production Line
If you are new in this field, we can provide you raw material, machinery, technology, formulation and so on. We believe that customers are our family member, both winning that is successful business.
In Africa, we have machines work in Egypt, Nigeria, The Republic of South Africa, Benin, and Mozambique and so on. In Egypt we have good customers like EGY Foam, EL Masria Foam and so on.
Automatic PS Foam Food Container Making Machine include 3 sets of Machines:
A. MT105/120 PS Foam Sheet Extruder
B. MTFA-MT1040x1250 Fully Automatic Vacuum Forming Machine
C. Recycling Machine Unit include Crusher
PS Foam Sheet Extrusion Line
PS Foam Sheet Extruder uses a tandem screw technology to produce fine-block cell-structured extruded polystyrene foam sheet with high strength and a pearl and even surface, in a continuous oil, from polystyrene injection an eco-friendly blowing gas and additives. It has a user-friendly operating system with inverter-controlled driving, digital temperature control and so on, from this machine you can get the PS Foam sheet by rolls, the PS Foam Sheet can be used for food container, tray, plate and packing etc.
|Hopper Capacity||300-500kg/ hopper (controlled by time relay)||300-500kg/ hopper (controlled by time relay)||300-500kg/ hopper (controlled by time relay)|
|Motor||1 set, 4-pole, 3kw||1 set, 4-pole, 3kw||1 set, 4-pole, 3kw|
|B. Automatic Feeding System|
|Automatic Self-control System|
|Motor||1 set, 6-pole, 1.1kw||1 set, 6-pole, 1.1kw||1 set, 6-pole, 1.1kw|
|C. NO.1 Extruder|
|Screw Material||38CrMoAlA adopt Nitrogenous treatment||38CrMoAlA adopt Nitrogenous treatment||38CrMoAlA adopt Nitrogenous treatment|
|Heating zones||6 zones||6 zones||6 zones|
|D. NO.2 extruder|
|Material||38CrMoAlA adopt Nitrogenous treatment||38CrMoAlA adopt Nitrogenous treatment||38CrMoAlA adopt Nitrogenous treatment|
|Heating zones||6 zones||6 zones||8 zones|
|E. Cooling System|
|Hollowness water circulation cooling||1 set, as the dimensions by the customers||1 set, as the dimensions by the customers||1 set, as the dimensions by the customers|
|F. Hauling-off System|
|Rubber Roller||3 pcs, (according customer’s requirement)||3 pcs, (according customer’s requirement)||3 pcs, (according customer’s requirement)|
|Motor||1x 4-pole, 3 kw (controlled by frequency changer)||1x 4-pole, 3 kw (controlled by frequency changer)||1x 4-pole, 3kw (controlled by frequency changer)|
|G. Winding Device|
|Winding Pneumatic Shaft||2 pcs (according customer’s requirement)||2 pcs (according customer’s requirement)||2 pcs (according customer’s requirement)|
|H. Die Material|
|I. Weight||6 T||8 T||13.5T|
The machine is all-powerful thermoforming machine with integrating vacuum forming, cutting off, stacking parts and counting of products, composited with those parts as below:
Loading parts- heating parts( three heating zone)- forming parts- cutting off parts- double workstation mechanical hand- winding parts for scraps (or crusher in line)- products conveyor double station.
The machine, with great dependable stability, integrates the forming, cutting off, and stacking as well conveyor at the same time.
The machine is much convenient for operator as the humanly design. In addition, it has the feature of the bigger forming area, faster speed of forming and highly automation.
The products will be collected with stacking parts and conveyed automatically via conveyor. The scraps will be winded or crushed in line also.
The more energy will be saved, the safety of operator will be enhanced, but the cost of running machine will be economized.
The heating parts of machine is designed to be three heating control, the temperature of which is from low to high, in order to make the products perfect.
As the performance of PS foam sheet, such as strength, stretch and heating-resist, will be favorable for the forming in the low temperature setting.
There is hydraulic station used for the forming and cutting off parts as the driving, with the feature of big molds punch power and higher speed.
And the cutting off board could be moved forwarder and back to meet the actual needs of different molds.
The knife molds could be micro-adjusted to get the accurate cutting.
The mechanical hand of machine could be adjusted to move up and down, front and back, using the electronic adjustment control, to meet the different needs of molds with various sizes. And the suction cup of mechanical hand could be added or reduced as the real operations to meet the needs of final products.
|Cutting of height||mm||160||160|
|Power supply||3phase 380V 50Hz
3phase 220V 60Hz
Recycling machine can process PS/PE/PP material and it is mainly used to recycle the high foam polystyrene and high foam polystyrene products. It is the ideal equipment to recycle the waste materials. It features compact structure and easy operation.
|Cutting off area||mm||φ150mm|
|Cutting off height||mm||φ120mm|
|Cool water pressure||T||4-5T/24h|
|Power supply||3phase 380V 50Hz
3phase 220V 60Hz
A. Machine advantage:
In order to assure the reliability of the equipment operation,the main electric components adopt:German Siemens frequency exchanger, Japanese Mitsubishi PLC, Japanese Omron servo motor, Japan RKC temperature control etc.
the operation of the equipment is more humanizing, handle easily and simple to operate. The frame structure of our machines are magnificent strong and adopts superior materials to ensure the stability of equipment operation.
The operation of the equipment is more humanizing, handle easily and simple to operate.Especially our Fully Automatic Vacuum forming machine,only need 2 workers,you can reach your goal.
As the professional Plastic machine manufacturer, we keep pace with time, and keep the technical research.
B. Services Advantage:
We are professional in providing TURN-KEY project, from raw material,formulation,machineries to finished products,until now we have many sucessful turn-key project all over the world,like Nigeria,Egpty,
Vietnamese,Pakistan,Mozambique and so on.
As a machine user,you will pay more attention to the after-sales services, in order to serve our customers,we provide 24 hours on-line after-sales services to save our customers’ time.
If the sheet has wave, how to solve the problem?
Please check the gas volume in, check the temperature, check the cooling water system.
Could be the LNG worked as foam agent instead of the butane gas.
Yes, but it’s much be in liquid station, and the purity will be higher.