Automatic Softgel Encapsulation Machine

Basic Info.

Model NO.
500

Filling Principle
Pneumatic

Packaging Container Lifting Structure
Pneumatic Lifting

Structure
Rotary

Packaging
Different Shape

Packaging Material
Colloid

Style
Automatic

Material
Stainless Steel

Transport Package
Film or Wooden Case

Specification
different

Trademark
Genyond

Origin
China

HS Code
84749000

Production Capacity
800 Sets Per Year

Product Description

Automatic soft gelatin encapsulation machine is a new generation of roller die type water cooling type soft gelatin encapsulation machine that optimized designed and precise manufactured on the basis of foreign latest technology. Its main technical index reach to the international advanced level and conforms to the GMP standard.

consists of main machine, gelatin melting tank, insulated gelatin storage tank, electric control cabinet, conveyor, shape/drying rotary cage, colloid mill etc.
The working principles: put the oil, gelatin-insoluble liquid, paste, plaster (e.g. extract plaster from Chinese herbs) inject into between two gelatin skin quantificationally, through the two roller dies and press and cutting into various shape soft capsules, such as egg shape, fish shape, cylinder, ball shape, calabash shape.
The product is widely used in pharmaceutical, cosmetic, health food and pesticide etc.
 

This production line includes the following merits:

     A. The water cooling type eliminates the dust contamination caused by the air cooling.

  1. Optimization design the roller die, increase the output of 30–40% than the model RG2-150 (6 inch roller dies) meanwhile enhance the utilization ratio of gelatin.
  2. The gelatin conveyance of insulated gelatin storage tank adopt air pressure type through the ground, which improves the production environment.
  3. The capsule conveyance belt adopt food-grade conveyance belt (FDA approved) produced by Lexno Corporation (USA) which is non-toxic, non-sticky, and easy to wash.
  4. The shape and drying rotary cage is made of stainless steel net sheet, which is no dead corners and easy to wash. An oil basin placed under the rotary cage to ensure there is no oil drops during the production.
  5. All the electric parts adopt well-known brand in the world, the performances is stable.
  6. The 10-station and 14-station injection rod equipped with the machine, it can use the width of roller dies while producing the small dosage products, enhances the utilization ratio of gelatin and output.
  7. It is convenient and prompt that adjusting the clearance of two roller dies by air pressure.
  8. The improved capsule-peeling unit minimizes the probability that the waste gelatin skin enwind onto the gelatin-peeling rod.
  9. The S.S that contact with the medicine adopt superior S.S 304# and 316L# except the injector, the gelatin spreading box, roller die conveyance belt adop special material. It is conform to GMP standard completely.

For our Softgel Encapsulation Machine, we usually have the following three molds:
 

Model GY-100 GY-150 GY-250
Rolling die speed 0-5r/min 0-5r/min 0-5r/min
Rolling die size 64*100mm 103*100mm 150*250mm
Capacity 18,000 pcs/h 30,000 pcs/h 100,000 pcs/h
Power 380V50HZ 380V50HZ 380V50HZ
Dimension 1300*550*1350(h)mm 1680*600*1550(h)mm 2110*1000*2000(h)mm

Above the three molds, the rolling die size can be made in accordance to customer request.
 

Technical Patameter of our GY-100:

Mould Size (mm)  φ64×100mm
 Mould Revolution: (RPM)  0-5rpm(variable speed)
Volume of Plunger Pump 0-2 ml   (adjustable continuously)
 Main Motor Power:  0.75kw
 Machine power:  4kw
 Power Supply:  380/220v 50Hz
 Over dimension:  1300×510×1300mm
 Weight:  >400kg

 
 Technical Patameter of our GY-250:

Mould Size (mm) Dia. 150 X W: 250
Mould Revolution: (RPM) 0-5 Rpm (adjusted variable speed)
Volume of Plunger Pump 0-2 ml   (adjustable continuously)
Pump Accuracy:  +/- 1.5%; (Filling the Suspension & smaller filling volume)
+/-0.5% (filling volume not less than 500 mg)
Pump Type 20 plunger pump
Production Capacity : (8# OV capsule) 115,440 pills/hrs(4.0 RPM)
                  (20# OB capsule) 58,800 (4.0 RPM)
Power Supply: 12 Kw, 360V 3 phases (can be modified as user’s requirement.)
Weight:  1,500 Kgs
Machine Dimension: (LxWxH) 2040x960x1900mm